Advantages of High Precision Machining

High-precision manufacturing refers to a manufacturing process of producing parts with tolerances of a few micrometers. High precision machining encompasses a wide range of machining processes whose surface finish and machining accuracy are higher than other traditional machining methods. The tolerance level of precision machining is IT5, the accuracy is around 10~0.1μm, and the surface roughness is less than 0.1μm.

Industries that use high precision machining include the following:

  • Marine industry (e.g., boat parts, prototype molds, propellers)
  • Electronics (e.g., amplifier housings)
  • Military and defense (e.g., transportation components, communication equipment)
  • Oil and gas (e.g., drill bits, cylinders, pistons)
  • Aerospace (e.g., landing gear parts, antennae, brushings, manifolds)
  • Medical industry (e.g., shielded enclosures, MRI machines, FDA-approved production)

Advantages of High Precision Machining

The benefits of high precision machining include the following:

Minimal Risk Factors

Whether you have mechanical or human-induced errors, all they do is stifle the production processes, leading to rising production costs. High precision machining uses smart machines to eliminate human error. As computers adhere to a fixed set of predefined operations, they can’t go wrong.

Easy Prototype Testing

High precision machining offers your organization a terrific opportunity where you can study small niche markets, which provide potential for higher ROI. High precision machining enables flexible and versatile product development throughout all phases. If the market has significant demand, you can scale up the full-scale production mode.

With high precision machining, your prototypes can get functional components. This way, you will have a better time convincing the investors and other stakeholders to trust your product.

Reduced Turnaround Time

High precision machining can enhance your existing factory workload in more ways than one. First, you can leverage in-house precision machines, and with skilled labor, it will make a meaningful impact. Or, you can outsource this work to a contract company that has plenty of experience in creating products through high-precision machining.

Why High Precision Machining Is Needed In Aerospace Manufacturing

There are fewer aircraft manufacturers across the globe, and due to their number, they require extreme precision, especially compared to the automotive industry.

When it comes to the aerospace industry, machining requires you to have great dedication and a unique skill set. Aerospace parts have considerably tight tolerances for all metal components. In addition, all parts must be resilient, lightweight, and resistant to fluctuations in temperature.

Are you looking to get help with aerospace manufacturing?  Send a message our way and find more about high precision machining or precision CNC machining.